Chemical Propulsion Filters

Protect Mission-Critical Propulsion Systems from Contamination

Mott Chemical Propulsion Filters are engineered to protect launch vehicle and spacecraft propulsion systems from particulate contamination while maintaining high flow rates and low pressure drop. Available in porous metal and mesh configurations, these filters help safeguard turbopumps, feed lines, valves, regulators, ignition systems, and injector elements in the most demanding propulsion environments.

Built for Extreme Propulsion Environments

Chemical propulsion systems operate under intense thermal, pressure, vibration, and cryogenic conditions. Mott’s filtration technologies are designed to withstand these environments while delivering consistent filtration performance throughout the mission. Porous metal filters provide fine particle capture and precise flow control, while high-flow mesh filters offer lightweight contamination protection with minimal pressure drop.

Available Chemical Propulsion Filter Configurations

Specification Capability
Filtration Technology Porous Metal & Mesh
Filtration Grades 1–1,000 μm
Pressure Range Vacuum to 10,000+ psig
Operating Temperature -238°F to 700+°F (-150°C to 371+°C)
Flow Direction Uni-directional or Bi-directional
Pressure Drop Optimized for High Flow & Low Pressure Loss
Construction All-Welded Metal Construction
Cleanability Reusable & Backflushable Options Available
Materials 316L Stainless Steel, Titanium, Inconel, Nickel, Monel, Hastelloy
Manufacturing AS9100-Certified U.S. Production
End Connections Weldable tube stubs, AN fittings, VCR connections, & other aerospace standard fittings available.

Materials & Compatibility

Material / CompatibilityKey Benefits
Stainless Steel
  • Excellent corrosion resistance
  • High mechanical strength
  • Cost-effective aerospace solution
  • Proven launch vehicle performance
Titanium
  • Lightweight construction
  • High strength-to-weight ratio
  • Excellent corrosion resistance
  • Ideal for mass-sensitive systems
Inconel
  • High-temperature capability
  • Excellent oxidation resistance
  • Designed for extreme propulsion environments
  • Exceptional durability
Fluid Compatibility
  • Liquid Oxygen (LOX)
  • Liquid Hydrogen (LH2)
  • RP-1
  • Liquid Methane (LCH4)
  • Hydrazine (N2H4)
  • Monomethylhydrazine (MMH)
  • Mixed Oxides of Nitrogen (MON)
  • Nitrogen Tetroxide (N2O4)
  • ASCENT (AF-M315E)
  • LMP-103S
  • Helium (He)
  • Nitrogen (N2)

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Available Electric Propulsion Filter Configurations

Part Number Media Grade Porous Material Hardware Material Largest OD (in) Proof Pressure (psi) Temperature Range (°F)
6100100 10 µm Titanium Grade 2 Titanium Grade 5 2.00 600 -50 to 800
6100200 2 µm 316L Stainless Steel 316L Stainless Steel 0.75 750 -321 to 1,472
6100300 10 µm 316L Stainless Steel 304L Stainless Steel 0.75 7,500 -321 to 1,500
6100400 10 µm Titanium Grade 2 Titanium Grade 5 1.25 477 -50 to 800
6100500 10 µm Titanium Grade 2 Titanium Grade 5 1.25 477 -50 to 800
6100600 1 µm Titanium Grade 2 Titanium Grade 5 2.00 1,300 -50 to 800

Applications

Launch Vehicle Propulsion

Protects propulsion systems from particulate contamination while supporting high-flow operation.

First & Second Stage Propulsion

Supports reliable propellant delivery to engines throughout launch operations.

Hydrazine Thrusters

Provides contamination control for precision spacecraft propulsion systems.

GHe Valve Actuation Systems

Protects actuation hardware and control components from particulate intrusion.

Turbopumps, Feed Lines & Injectors

Engineered for extreme thermal, mechanical, and environmental conditions.

Filtration Technologies

Porous Metal Filters

When fine particle filtration and precise flow control are required, Mott porous metal filters provide highly uniform pore structures that help prevent contaminants from reaching turbopumps, valves, and injector elements. Their rigid sintered construction withstands extreme pressure, vibration, and thermal cycling experienced during launch and flight.

High-Flow Mesh Filters

Mott mesh filters deliver lightweight, high-flow protection for propulsion systems. Designed for cryogenic and high-flow applications, these filters shield critical components from foreign object debris (FOD) while minimizing pressure loss. Mesh designs can be customized for unique propulsion architectures and space-constrained installations.

Key Engineering Benefits

  • Fine particle contamination control
  • High-flow filtration with low pressure drop
  • Withstands extreme pressure, vibration, and thermal loads
  • Compatible with cryogenic and elevated-temperature environments
  • Available in multiple aerospace-grade materials
  • Custom geometries and application-specific designs
 
  • Manufactured in AS9100-certified U.S. facilities

Made in the USA

Manufactured in Mott’s AS9100-certified facility in Farmington, Connecticut, supporting mission-critical aerospace and defense applications.

Need a Custom Chemical Propulsion Filtration Solution?

Whether you need a high-flow mesh filter for a launch vehicle or a precision porous metal filter for a spacecraft propulsion system, Mott engineers can develop a filtration solution optimized for your flow requirements, operating environment, and contamination control targets.

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