Why Calibrated Leaks are Essential for Accurate Gas Testing
Aerospace, automotive, semiconductors, electronics: these are industries where precision is non-negotiable. Gas leak detection systems must be both accurate and reliable. But did you know a key tool that makes this possible is actually a calibrated leak?
These engineered flow devices simulate real-world leaks in a controlled way, enabling teams to test and calibrate detection systems under specific flow and pressure conditions. You don’t want to wait for disaster when there are disaster prevention methods.
Mott’s calibrated leak technology helps ensure that leak detection systems meet the highest standards for performance and safety.
What Is a Calibrated Leak?
As strange as it may seem, a calibrated leak is a known, repeatable gas flow, typically measured in sccm or sL/min. They ate created using a high-precision flow restrictor to mimic an actual leak, allowing engineers to verify how sensitive and accurate their detection equipment is before it’s used in the field, and far too late. Think of it as a “test leak” that ensures your real-world equipment is ready for the job.
Why It Matters: Accuracy in Leak Detection
Whether it’s keeping spacecraft components sealed or keeping automotive fuel systems leak-free, testing accuracy is critical. A poorly calibrated detection system can lead to:
- Product failure
- Operational downtime
- Environmental or safety hazards
Calibrated leaks are the benchmark for verifying system sensitivity, ensuring even the smallest leaks are caught before they become the biggest problems.
What Sets Mott’s Calibrated Leaks Apart?
Precision You Can Trust
Mott’s Leak and Calibration Flow Restrictors are not off-the-shelf orifices. Each is engineered, tuned, and tested to meet a customer’s exact flow specifications. This makes them ideal for trace-level leak simulation.
Consistency Over Time
Built with sintered porous metal, Mott restrictors naturally filter out particulates that could cause clogs, maintaining stable flow over long-term use.
Customization Built In
From exotic materials and unique fitting requirements to high-temperature or corrosive environments, Mott engineers solutions that meet your application head-on.
Ready to Calibrate with Confidence?
Precision leak testing is critical to many operations, and Mott’s calibrated leaks offer the accuracy and reliability you need to meet and maintain high quality standards.
Connect with our engineering team to learn how Mott’s custom restrictors can enhance your gas testing performance.